You want your forklift to deliver reliable performance for as long as possible regardless of the application. It’s important to ensure you’re using safe practices and performing regular maintenance on your lift trucks.Increase the lifespan of your forklift by following these crucial maintenance tips. Click To Tweet
How can you increase the lifespan of your forklift?
Ensure that you’re getting reliable performance for as long as possible while maximizing ROI and value by performing the following tasks:
- Factory-Recommended Oil Change Schedule
- Planned Maintenance
- Maintain the Battery
- Regular Facility Cleaning & Maintenance
- Make Sure Operators Are Well-Trained
1) Factory-Recommended Change Schedule
By changing your engine oil according to the manufacturer’s recommendation, you’re reducing wear on your machine and maximizing fuel economy. If you’re neglecting oil changes, you could face issues like sludge build-up, corrosion, and even catalytic converter failure. Ensure that oil changes are on your planned maintenance list to prevent these problems from occurring.
Pro Tip: You can further maintain forklifts by ensuring they’re on a weekly greasing schedule.
2) Planned Maintenance
A regular maintenance routine will ensure that you have a plan in place to keep your forklift in peak operating condition. You can avoid wear and tear by keeping filters, fluids, forks, chains, and seals in good shape. A trustworthy material handling service can provide you with total maintenance and repair of your lift trucks.
3) Maintain the Battery
Keep your electric forklift batteries clean, properly watered, and develop a strict charging cycle based on the type of charger you employ. If your charger does not have sufficient Amp Hour throughput based on the configuration of your battery, or if you are charging sporadically without using a high-frequency opportunity-type charger, you could be causing long-term damage. This damage often results in reduced battery efficiency, shorter run times, and less battery longevity. As a general rule, it’s recommended to charge a traditional lead-acid battery after a full day’s work. However, High-Frequency chargers, Lithium-Ion batteries, and High-Voltage chassis are beginning to radically change the landscape of electric lift truck usage.
4) Regular Facility Cleaning & Maintenance
To reduce overall wear and tear on your equipment, ensure that your facility is kept free of debris and spills. Debris on floors is not only a safety hazard but also a threat to the internal systems of your forklift. If this debris enters these systems, it can cause major damage to your unit. By performing routine sweeping and cleaning, you’re eliminating the potential of encountering hazardous debris.
5) Make Sure Operators Are Well-Trained
Before anyone operates your forklift, it’s crucial that they are trained in safe practices and efficient operation. Most equipment damage is caused by user error or improper training. These errors can lead to impacts, tipping, and unsafe handling of loads. By ensuring that all personnel is trained and instructed properly, the risk of these incidents is greatly reduced.
Increasing the Lifespan of Your Forklift
You can increase the lifespan of your forklift by using these tips on a regular basis. This allows you to get the most out of your equipment, maximizing ROI, and overall value.